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Two Stages 3m² Industrial Molecular Short Path Distillation

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  • CSS-2-3

  • CAREDDI

Product Description


Wiped Film Molecular Distillation Explained 


Molecular Distillation/Short Path Distillation is a comparatively new separation technology.


It can separate liquid-liquid mixture under temperature that is far lower than boiling point by the difference of mean free path of molecules under high vacuum condition. 


Such separation is difficult or unable to achieve on normal distillation equipment. Molecular Distillation is especially suitable to separate substances of high boiling point, heat sensitive and easy oxidized.


Application for Molecular Distillation System
1. Thermal separation of heat sensitive chemical compounds.
2. The purification of organic synthetic material.
3. The separation of effective components from the biological extracting solution.
4. The recycling of industrial waste.
5. Remove toxic substances in the food industry.
6. The organic compounds' decoloring, and eliminate the unusual smell.
7. High precision to remove residual solvent in chemical compound.


CSS-2-2+3


1. The 1st stage: 2m²Wiped film distillation system

No.

Designation

Specification

Material

Note

1

Feed   pump

0-600L/h

304

Include   motor and reducer.

Explosion-proof   motor, thermal jacket

2

Evaporator

2

304+Q235

Include   main tank, , wipers,  and group heating   tubes.

3

Magnetic   seal & magnetic drive


304

Include   motor, reducer, magnetic seal and drive. Explosion-proof motor

4

Condenser

3*2

304

Shell-tube   type

5

Discharge   pumps(heavy component)

0—600L/h

304

Include   motor, reducer

Explosion-proof   motor, thermal jacket

6

Discharge   pumps(light component)

0—300L/h

304

Include   motor, reducer

Explosion-proof   motor

7

Buffer   tank(heavy component)

30L

304

With   sight glass, thermal jacket

8

Buffer   tank(light component)

30L

304

With   sight glass

9

Vacuum   gauge



Resistance   type

10

VVVF(4   sets)



Brand:   ABB For controlling feed and discharge pumps and evaporator.

11

Pipelines   & valves


304+Q235

Include   connection flange of input and output oil pipeline and sight glass. All the   material pipelines have thermal jacket

2. The 2nd stage: 2m²short path distillation system

No.

Designation

Specification

Material

Note

1

Short   path evaporator

3

SS304+Q235

Include   wipers, built-inside 4m² condenser and group heating tubes. (Stainless steel   jacket and head); Stainless steel flange.

2

Magnetic   seal & magnetic drive


SS304

Include   motor, reducer, magnetic seal and drive. Explosion-proof motor.

3

Group   Cold trap

4*2

SS304

Shell-tube   type

4

Buffer   tank(heavy component)

30L

SS304

With   sight glass, thermal jacket

5

Buffer   tank(light component)

30L

SS304

With   sight glass, thermal jacket

6

Discharge   pumps(2 sets)

0—600L/h

SS304

Include   motor, reducer

Explosion-proof   motor, thermal jacket.

7

VVVF(3   sets)



Brand:   ABB For controlling feed and discharge pumps and evaporator.

8

Vacuum   gauge



Resistance   type

9

Pipelines   & valves


SS304

Include   connection flange of input and output oil pipeline and sight glass. All the   material pipelines have thermal jacket

 

3. Vacuum system

Stage

Designation

Specification

Material

QTY

Notes

The 1st stage

Water-ring pump

150


1

Explosion-proof motor

70 Roots pump

ZJ70


1

Low speed. Explosion-proof   motor

150 Roots pump

ZJ150


1

Explosion-proof motor

Atmospheric jet pump





Pipeline & valves


Pipelines & valves are 304,   frame is carbon steel

1

Include frame

 

The 2nd  stages

Slide valve pump

H-150D


1

Explosion-proof motor

150 Roots pump

ZJ150


1

Explosion-proof motor

300 Roots pump

ZJ300


1

Explosion-proof motor

Diffusion pump

KZ300


1


Buffer tank

20L

SS304

1


Pipeline & valves


Pipelines & valves are 304,   frame is carbon steel


Include frame

 

4. Accessory units

No

Designation

Specification

Material

Note

1

Raw material   heating tank

300L

SS304

To heat raw   material. With heating jacket and stir. Explosion-proof motor

2

Heating   oil furnace (3sets)

24KW

Carbon   steel

One   of them is to heat raw material heating tank. The other two are to heat the   pre-heater and the 2 evaporators. The heating sticks are explosion-proof.

3

Heating   oil pump (3sets)

30L

Carbon   steel

The   oil pumps are resistant to high temperatures with explosion-proof motors

4

Temperature-regulation   oil system

0.5m³

SS304

Include   oil tank, heating unit, oil pump and temperature controlling unit. It’s for   cooling medium of internal condenser. The system has cooling unit. The cold   source is from the refrigerator.

5

Cooling   system for vacuum and diffusion pump

0.4m³


Include water tank, circulating pump   and heating exchanging unit. To cool diffusion pump and the two roots pumps,   and the water-ring pump’s cycling water.

6

Electrical   control

Manual,   explosion-proof

Carbon   steel, explosion-proof cabinet

The   explosion-proof cabinet (with AC) includes electrical elements, meters,   switches, cables and conduits of equipment area, etc.

7

Equipment   platform


Stainless   steel

Two   floors with fences, stairs and platform. The uprights and beams are carbon   steel, the fences and stairs are stainless steel.

8

Chiller

DLS-12EW/EX

80℃-20℃

200L


10P*2   Bitzer

3300L/Min;1.5-4bar

 


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